Flooring isn’t just something to walk on—it’s an important factor in industrial surroundings that affects the safety, efficiency, and longevity of things. Industrial epoxy floor coatings are a safe and hygienic flooring option among businesses across various sectors, such as heavy industrial workplaces, food storage warehouses, or distribution facilities where spillages, grime, and fumes are inevitable. Not only does Epoxy enhance worker safety by reducing slip hazards but it also provides premium hardness in a variety of colors and a long lifespan with a relatively low maintenance surface.
In the following sections, we’ll explore the types of epoxy coatings suitable for various industries and how to extend their lifespan from daily wear and tear.
Different Industrial Epoxy Floor Coating Applications
Pharmaceuticals Industries
In the pharmaceutical industry, maintaining a hygienic environment is essential for ensuring product safety and meeting strict regulatory standards. Antimicrobial epoxy coatings, a type of industrial floor paint, are particularly well-suited for this industry because they contain additives that inhibit the growth of bacteria and fungi and improve sanitary conditions. These coatings are not only hygienic but also withstand routine exposure to harsh cleaning agents used in sanitization processes without degrading, making them durable and long-lasting in pharmaceutical environments.
Automotive Industry
In this industry, where heavy machinery, constant vehicle movement, and chemicals like solvents, coolants, and oil spills are common. So, flooring must be durable, slip-resistant, and capable of withstanding substantial loads. You can use chemical-resistant epoxy coating which is perfect in this environment, as they are specifically crafted to withstand prolonged exposure to automotive fluids. It provides a high-gloss finish that enhances lighting in the workspace, improving visibility and creating a more professional and polished appearance in both workshops and showrooms.
Food & Beverage
Maintaining hygienic, easy-to-clean, and moisture-resistant flooring is crucial for ensuring product safety and obedience to health regulations. For food and beverage facilities, industrial resin flooring options like high-build epoxy coating or epoxy terrazzo flooring are the most suitable. High-build epoxy provides a thick, strong layer that can endure the heavy equipment used in these settings, such as forklifts and pallet jacks. It also provides resistance to chemicals, which is important in environments where spills of acidic or caustic substances are common. If you want to maintain the durability and the aesthetics of the floor, you can use epoxy terrazzo flooring. It is suitable for areas where both function and appearance are important, such as in food preparation areas visible to customers. This type of flooring is not only tough but also has superior resistance to staining and microbial growth, which is essential in food and beverage settings.
Industrial and Manufacturing
Self-leveling epoxy coatings are suitable for industrial and manufacturing facilities. These are best for buildings where a smooth, level surface is necessary. This type of coating can be applied over new, old, cracked, or damaged concrete floors to create a uniform and durable finish. The self-leveling nature of the epoxy ensures that any imperfections in the underlying surface are filled in so that the floor becomes smooth and easy to clean.
How to Extend the Lifespan of Your Epoxy Floor Coating
- Proper Surface Preparation: Before applying industrial epoxy floor paint, the surface must be meticulously prepared. This involves cleaning the substrate to remove any oil, grease, or debris and ensuring the concrete is dry and free of any contaminants. Sometimes, the surface needs to be roughened up a bit; for that, you can use methods like grinding or shot blasting so that the epoxy can grip better. Without this step, the coating may not adhere properly, leading to issues like peeling or bubbling down the road.
- Reapply Top Coats When Necessary: Over time, the top layer of the epoxy can start to wear down, particularly in high-traffic areas. When this happens, it’s a good idea to reapply a topcoat. This fresh layer can help restore the floor’s appearance and provide extra protection against further wear. Reapplying a topcoat as needed can extend the life of the epoxy, keeping it looking and performing its best.
- Regular Cleaning and Maintenance: Once your industrial epoxy flooring is installed, keeping it clean is essential to making it last. Regular sweeping and mopping can prevent dirt and debris from scratching the surface. And if there’s a spill, something like a chemical, it’s important to clean it up right away to avoid staining or damage. Regular cleaning doesn’t just keep your floor looking good; it also helps you spot any small issues early, so you can fix them before they become big problems.
- Implement Preventative Measures: As we know, prevention is always better than cure, especially when it comes to your flooring. Simple measures, like placing mats under heavy machinery or using protective coverings in areas with a lot of foot or vehicle traffic, can make a big difference. These preventative steps, along with using an industrial epoxy concrete patch for any existing damage, help to spread out the pressure on the floor and protect it from scratches, dents, and other damage, which in turn extends its life.
- Regular Inspections: It’s a good idea to inspect your epoxy floor regularly to catch any signs of wear and tear early on. Look for things like cracks, chips, or areas where the coating might be lifting. If you notice any significant issues, you might need to use industrial floor repair epoxy to fix these problems before they worsen. This way, you can save time and money on bigger repairs or even a full floor replacement later on.
- Temperature and Humidity Control: Epoxy coatings are a bit sensitive to the environment during installation. If the temperature or humidity isn’t right, the epoxy may not cure properly, which can affect its durability. Even after the floor is installed, it’s important to maintain stable temperature and humidity levels in the industrial area. This helps prevent issues like cracking or warping that could occur if the epoxy expands or contracts too much due to temperature changes.
Hire the Right Team for the Job
When installing an epoxy flooring system in your industrial facility, make sure you hire the right team. You can rely on Chromology for epoxy flooring in Niagara Falls, as we have over 30+ years of experience in this industry. We are a leading distributor of high-performance epoxy and urethane-based floor coating products and concrete repair systems. You can trust that you’re working with experienced professionals, ensuring that the finished product will meet your expectations for durability and longevity.
By paying close attention to these factors, you can notice that your epoxy floor stays in great shape for as long as possible, providing a durable and attractive surface for your industrial space. For any queries, feel free to contact us for a free consultation!
Is your concrete damaged or stained? Has time finally taken its toll on it? Concrete is widely used in commercial and industrial facilities for its exceptional durability. However, despite its strength, it is not indestructible. Over time, concrete floors can deteriorate. We’ve all seen cracked and sunken concrete floors, depicting what can happen if not maintained or protected.
If your concrete flooring has begun to look old or has sustained damage over time, you may be considering whether to repair or replace it. But this decision is influenced by questions like, can it be repaired without needing a full replacement? Is the damage too severe to fix? Let’s explore how to make this decision and what each option involves.
Common Factors Damaging Your Floor Epoxy Coating
Here are some common reasons that can cause damage to epoxy floor coatings:
Moisture Issues
An age-old concrete would have absorbed excessive moisture over time. Such concrete slabs do not bond with epoxy owing to viscosity difference. It is like putting oil on water. In such cases, moisture can seep through the concrete, leading to peeling or delamination of the epoxy. This is particularly common in basements and other below-grade installations and such floors need to be replaced.
Chemical Spills and Exposure
Although epoxy is resistant to many chemicals, prolonged exposure to harsh substances like acids, solvents, or oils can damage the coating. This can lead to discoloration, softening, or even degradation of the epoxy layer.
Heavy Impact and Abrasion
Epoxy coatings, although durable, can be damaged by heavy impacts or continuous abrasion. Dropping heavy objects, dragging sharp items, or frequent heavy foot or vehicle traffic can cause chips, scratches, and gouges in the concrete floor coatings.
Temperature Extremes
If you’re planning a concrete epoxy coating in areas with high temperatures, do not do that without epoxy concrete sealers and proper precautions. The most common issue with epoxy floor coatings is their inability to withstand high temperatures, both indoors and outdoors. They can sustain temperatures up to around 200℉ only.
For instance, in a garage setting, epoxy coatings can shift, melt, and lift when hot tires roll onto the floor. This is a frequent problem with epoxy concrete floor coatings where cars are regularly parked and removed. Epoxy coatings in outdoor areas that are constantly exposed to sunlight also tend to degrade more quickly, creating a weaker surface that does not last as long.
Improper Surface Preparation
A crucial consideration when getting concrete epoxy coating is surface preparation. If the concrete substrate is not cleaned, repaired, and prepped correctly, the epoxy may not adhere properly, leading to peeling, bubbling, or flaking over time.
Improper Mixing and Application
If the epoxy is not mixed correctly or is excessively mixed using a high-power mixing blade, bubbles can form in the mixture and subsequently appear in the dried coating. Additionally, bubbles can develop if the concrete temperature is not suitable for the epoxy mixture. Incorrect mixing ratios or delayed application can result in an uneven cure, leading to a weak and brittle coating that is prone to damage over time.
Moreover, the curing process is crucial for the durability of the epoxy coating. If the area is not allowed to cure for the recommended amount of time, the coating may not reach its full strength and durability, leading to premature failure.
Symptoms Indicating Floor Concrete Epoxy Coating Repair
Here are some common symptoms to watch for when considering repairs for floor concrete epoxy coatings: –
Minor Cracks and Surface Issues
Small cracks, scratches, or superficial discoloration can usually be remedied through targeted repairs. These issues typically result from normal wear and tear, minor impacts, or surface-level damage. Repair solutions include filling cracks, applying new epoxy paint for concrete, or spot treatments to restore the flooring’s appearance and functionality.
Delamination
When the epoxy layer begins to separate from the concrete substrate (delamination), localized repairs can help. This issue often arises from poor initial application, substrate issues, or environmental factors.
Difficulty in Cleaning and Maintenance
If cleaning efforts no longer produce satisfactory results due to stains, rough patches, or persistent dirt buildup, targeted maintenance and cleaning protocols can often restore the flooring’s condition. This helps extend the lifespan of the epoxy by addressing surface-level wear and tear without requiring full replacement.
Symptoms Indicating Floor Concrete Epoxy Coating Replacement
Signs that may indicate the necessity of replacing floor concrete epoxy coatings include:
Visible Cracks and Dents
When your epoxy flooring shows significant cracks or deep dents, it’s a clear indicator that structural integrity may be compromised. These issues typically arise from heavy traffic, impacts, or settling of the concrete substrate beneath the epoxy. Over time, these cracks can widen, posing safety hazards and necessitating replacement to restore a smooth, safe surface.
Uneven Surface and Coating Issues
An uneven epoxy surface, with bumps, dips, or waves, along with flaking, peeling, or bubbling of the epoxy coating, indicates underlying problems such as improper installation, substrate shifting, or adhesion failure. These issues not only detract from the aesthetic appeal but also pose safety risks such as trips and falls.
Changing Color
A noticeable change in the colour of epoxy flooring indicates deterioration, often due to prolonged exposure to UV radiation, chemical spills, or simply aging. Discoloration not only affects the aesthetics of the space but also suggests that the epoxy coating may no longer provide adequate protection against environmental elements.
Mold and Moisture Damage
The presence of mold, mildew, or visible water damage on epoxy flooring signals significant moisture issues. This can occur in areas prone to high humidity or water exposure, compromising the epoxy’s adhesion and structural integrity. Addressing such damage may require replacement to prevent further deterioration and reduce the potential health risks associated with mold growth.
Conclusion
Post understanding these symptoms, it becomes easier for you to figure out weather your concrete epoxy coating needs replacement or repair. Also, it encapsulates what might have gone wrong, resulting in premature damage to your concrete epoxy floor coating. If you are still in doubt, talk with the experts at Chromology! We offer you guidance and high-quality epoxy coating solutions to create concrete flooring that lasts ages. Simply give us a call at 437-423-5113.
Tired of dealing with floors that wear out or get damaged easily? Whether looking for residential, industrial, or commercial needs— Epoxy floor coating are best for all. It is basically a synthetic resin floor system comprising multiple layers of thermosetting resin that are coated, trowelled, or poured and applied onto a concrete substrate. Once completely cured, the system provides a protective barrier against heavy traffic, impact, and chemicals by forming a strong and permanent bond. With customizable options for colours, patterns, and finishes, epoxy coatings offer a versatile and long-lasting solution.
The following guide can be very helpful to you if you are considering this type of floor coating for your property. Let’s discuss the top options, their advantages & uses and other important aspects in detail!
Top 5 Popular Types of Epoxy Flooring
The varieties of options available in Epoxy flooring are many. Below, we have compiled a list of the most sought-after Epoxy types. Have a look:
- Self-Levelling Epoxy Flooring
It is a popular choice for settings where smooth and uniform finishes are required the most. Unlike traditional epoxies that require careful spreading, this innovative formula flows and smooths itself out after being poured.
The liquid-rich consistency of this SL epoxy minimizes the need for manual work and allows for thin applications (1-3mm) that provide a rich and high-gloss finish. This simplifies installation and offers superior levelling, which is ideal for flatness-critical areas.
- Epoxy Terrazzo Flooring
It is made with a mixture of coloured epoxy and selected aggregates such as marble, granite, etc. Once the mixture is set, it is grounded and polished which overall delivers a hard-wearing floor finish.
This type of flooring is decorative, durable, and requires minimal maintenance. The lifespan of Terrazzo epoxy floor coating can be up to 40 years with proper care.
- Epoxy Flake Flooring
Epoxy flake flooring involves applying a base coat of epoxy onto the floor and then broadcasting vinyl flakes over it while the epoxy is still wet. Once the base coat cures, a clear topcoat is applied to seal the flakes.
The overall process yields an attractive floor finish that’s easy to maintain and withstand heavy foot traffic and chemicals. Ideal for a range of residential garages, commercial spaces, and industrial settings where a durable and attractive flooring solution is desired.
- Quartz Epoxy Flooring
In this type of flooring, the epoxy resin with quartz aggregate is mixed together. This combination creates a durable and resilient floor surface that is highly resistant to abrasion, chemicals, and UV exposure. With a wide range of coloured quartz chips available, you can create unique patterns, logos, or even a terrazzo-like effect.
- Epoxy Antistatic Flooring
Epoxy antistatic flooring is best if you want to prevent electrostatic charge buildup on the floor surface. Compliant with industry standards like ANSI/ESDS2020 and IEC 61340-4-1, these floor systems safely dissipate static charge to designated grounding points. It’s highly recommended to use an epoxy floor treated with an anti-static solution in areas where combustible products are present like laboratories.
Advantages of Using Epoxy Floor Coating
- Highly Heat Resistance
Once cured, epoxy floor coating and covering exhibit a degree of heat resistance. Standard epoxy can typically stand against up to 200 degrees Fahrenheit temperatures. Conversely, from premium-grade epoxy formulations, you can expect heat resistance greater than that of standard ones.
- Water Repellant
Epoxy floor coating possesses remarkable water-repellent properties, forming a seamless barrier that effectively repels water and prevents moisture penetration. This feature safeguards the substrate from water damage and inhibits mold, mildew, and bacteria growth.
- Cost-Effective Solution
Unlike other flooring options, epoxy coatings can be relatively inexpensive to install. Their coating can be applied directly over existing concrete substrates, which reduces the need for costly demolition and disposal.
- Easy to Clean
These floor coatings are resistant to stains, chemicals and moisture. So, it automatically reduces the need for expensive cleaning products and labour-intensive cleaning processes.
- Reduced Downtime
Downtime for the space is minimized when you choose epoxy flooring over other types. The epoxy coating application and cured time is rapid, which means less disruption to business operations.
Uses of Epoxy Coating
These floor coatings are versatile and suitable for a wide range of applications where durability, ease of maintenance and hygiene are important considerations. Below are some of the common uses:
- Industrial facilities
- Commercial spaces
- Residential garages
- Food and beverage industry
- Healthcare facilities
- Aircraft hangars and aerospace facilities
- Showrooms and retail spaces
Improper Epoxy Flooring Installation Consequences
Below are some of the top consequences that you might encounter when the installation of epoxy flooring is done improperly. Have a look:
- Shortened Lifespan
Unsurprisingly, a poorly installed epoxy floor coating and covering won’t have the expected lifespan compared to a properly installed one. Because it may cause premature replacement or frequent repairs, which can be more time-consuming and costly.
- Surface Imperfections
Applying epoxy flooring in an unprofessional way can result in surface imperfections, such as unevenness, roughness, and bumps. All these together contribute negatively to spoiling the charm and functionality of the floor.
- Staining and Discoloration
Using inferior-quality materials and inadequate surface preparation can cause epoxy discoloration, staining or yellowing over time. To avoid these, make sure to hire a professional.
- Weakness to Chemicals and Abrasions
Improperly installed epoxy coating is more susceptible to damage from chemicals, abrasions, and impacts. In this way, the durability and protective qualities of the floor are completely compromised.
- Moisture Issues
Insufficient moisture mitigation or improper sealing of the concrete substrate can lead to moisture-related problems such as blistering and bubbling. In this case, your epoxy won’t last longer against moisture.
- Safety Hazards
Uneven or slippery surfaces resulting from improper installation can pose safety hazards such as slips, trips, and falls. Here, the risk of accidents and injuries in the space is likely higher.
- Poor Adhesion and Debonding
This is one of the biggest drawbacks you will face in case of improper installation! If the epoxy doesn’t adhere well to the concrete subsurface. It can peel away in sheets or chunks. This not only looks bad but leaves the underlying concrete exposed and vulnerable.
To avoid these consequences, hire experienced professionals who follow manufacturer guidelines during installation.
Difference Between Epoxy Flooring and Polyurethane Flooring
Both of these have their own advantages to serve in industrial, commercial and residential applications. Have a look at their key difference for better understanding:
| S. No. | Aspect | Epoxy Flooring | Polyurethane Flooring |
| 1. | Composition | Epoxy resins and hardeners | Polyurethane resins |
| 2. | Durability | Exceptional, resistant to chemicals, abrasions, and impacts | Good, flexible and elastic |
| 3. | Application | Requires multiple layers, short working time | Applied in a single layer, longer working time |
| 4. | Appearance | High-gloss finish, available in various colours, textures, and patterns | Glossy finish, less reflective, more natural appearance |
| 5. | Chemical Resistance | Resistant to harsh chemicals | Good resistance to mild chemicals |
| 6. | UV Stability | May yellow or chalk when exposed to UV light | More UV stable, suitable for outdoor applications |
| 7. | Common Applications | High-traffic areas, industrial facilities | Areas with thermal cycling or substrate movement |
| 8. | Aesthetic Preference | Vibrant and glossy | Subdued and natural |
After knowing these key differences, you can easily choose between the epoxy coating or polyurethane coating for wood. Consider your personal or business needs and pick the option that suits you best.
Looking for a reputable epoxy supplier company— Choose Chromology Canada. Our selection of premium epoxy products is quite vast to explore. All our products are sourced from authorized dealers such as PUREPOXY, CARBOLINE, NEWGRIND, etc.
Chromology Canada is the go-to supplier and distributor of premium epoxy coatings, industrial paint, flooring supplies, and equipment in Canada. Discover how their top-notch products and optimal customer service can help elevate your space to new heights.
Are you looking to transform your space into something extraordinary? Look no further than Chromology Canada, the leading supplier and distributor of premium epoxy coatings, high-quality industrial paint, flooring supplies, and equipment in Canada. With a commitment to delivering exceptional products and providing optimal customer service, Chromology Canada is the trusted choice for both professionals and DIY enthusiasts. In this blog post, we’ll explore the reasons why Chromology Canada stands out in the industry and how their offerings can elevate your space to new levels of beauty and durability.
Wide Range of Premium Epoxy Coatings:
Chromology Canada takes pride in offering a comprehensive selection of premium epoxy coatings. Whether you’re looking to revamp your garage, basement, commercial space, or industrial facility, their epoxy coatings deliver unmatched durability, chemical resistance, and aesthetic appeal. From metallic finishes to solid colors and custom designs, Chromology Canada has the perfect solution to suit your unique style and requirements.
High-Quality Industrial Paint:
In addition to their exceptional epoxy coatings, Chromology Canada also provides high-quality industrial paint for various applications. Their industrial paint is specially formulated to withstand harsh environments, providing excellent protection against corrosion, abrasion, and chemical exposure. Whether you need to paint machinery, equipment, or structural surfaces, Chromology Canada offers a range of industrial paint options that ensure long-lasting performance and exceptional results.
Flooring Supplies and Equipment:
To complement their premium coatings and paint, Chromology Canada offers a comprehensive selection of flooring supplies and equipment. From surface preparation tools to application equipment, they provide everything you need to achieve professional-quality results. Their team of experts is always ready to assist you in selecting the right tools and equipment for your specific project, ensuring a seamless and efficient application process.
Optimal Customer Service:
At Chromology Canada, customer satisfaction is their top priority. Their dedicated team of professionals is committed to providing optimal customer service throughout your purchasing journey. From answering product inquiries to providing expert guidance and after-sales support, Chromology Canada is always there to assist you. They strive to build long-term relationships with their customers and ensure that every interaction is met with the utmost care and attention.
When it comes to premium epoxy coatings, high-quality industrial paint, flooring supplies, and equipment, Chromology Canada is the supplier and distributor of choice in Canada. Their commitment to delivering exceptional products and optimal customer service sets them apart in the industry. Elevate your space to new heights of beauty and durability with Chromology Canada’s top-notch offerings. Visit their website today and discover why they are the trusted name in the industry.